Polyimide heater jackets for 90 degree elbows feature Polyimide materials for both the insulation and jacketing for a lower cost heating solution. Designed for 100-120 VAC operation these heaters are constructed with fully squared ends and a shape that provides maximum energy efficiency and thermal uniformity.
Features
Polyimide Heater Material
S49UL products employ cutting edge materials technology to provide superior performance utilizing polyimide materials for both the insulation and jacketing. The heaters can be used in all critical applications where minimal outgassing, ultra-low particle generation, elevated temperatures (up to 225°C), and ease of installation are required. These patented heaters are constructed with fully squared ends and a form fit shape to maximize thermal efficiency and temperature uniformity, minimizing thermal losses and power consumption. Polyimide heaters enable lower cost heating compared to other solutions.
Significant Energy Savings
S49UL Thermal Management Systems provide greater energy savings and efficiency over competitive heater products. The new thermally efficient advanced Polyimide and PTFE materials used in the heater jacket construction provide superior insulation.
The system also offers a Standby Mode which can be used during preventative maintenance cycles, allowing for a reduction in energy consumption while minimizing heat-up and restart time.
This chart the energy use of the S49UL system to other heater solutions. Preventative maintenance cycles combined with our advanced materials resulted in 35% less power usage compared to other common heater products.
Series 49 Controller Technology
The Series 49UL controller uses custom interconnects that allow the controller to be disconnected from the heater jacket. This feature provides flexibility in system configuration and simplifies maintenance and replacement.
The Series 49UL controller can be configured and customized using the optional Tablet Application. The user interface application is the gateway to a comprehensive thermal management control system providing access to temperature limits, setpoints, data and network alerts.
For user-provided communications systems, the S49UL controller is RS485 Modbus RTU ready. The S49UL User Manual provides details on communications access, register definitions, and control configuration.
Series 49 Controller Technology
The Series 49UL controller uses custom interconnects that allow the controller to be disconnected from the heater jacket. This feature provides flexibility in system configuration and simplifies maintenance and replacement.
The Series 49UL controller can be configured and customized using the optional Tablet Application. The user interface application is the gateway to a comprehensive thermal management control system providing access to temperature limits, setpoints, data and network alerts.
For user-provided communications systems, the S49UL controller is RS485 Modbus RTU ready. The S49UL User Manual provides details on communications access, register definitions, and control configuration.
Advanced Digital Communications
The S49UL User Interface System enables an integrated remote communications and diagnostics solution for the S49UL Thermal Management System. The user-friendly system allows quick and easy set up and operation with a downloadable Android-based tablet software application.
User Interface System
Connecting to the heater network the user interface initiates an auto-addressing sequence which automatically sets the address of the heater controllers on the network. The S49UL software provides access to all functions of the S49UL heater control system. The application provides intuitive system control set up, monitoring, diagnostics, and parameter adjustments, creating a user-friendly experience.
The User Interface allows direct access to variables such as temperature set points, upper and lower temperature threshold alarms, and error conditions. For more advanced users, the system offers password protected access to detailed control and safety parameter settings.
Data Plot Screen
The data plot screen on the Series 49UL User Interface enables plotting selected heaters with adjustable timescale.
Heater Jacket Applications
Semiconductor
- ETCH
- Prevent solidification of aluminum chloride (AlCl3) in an aluminum etching system
- CVD, PECVD, MOCVD, LPCVD (Nitride and TEOS)
- Prevent solidification of ammonium chloride (NH4Cl) in a silicon nitride LPCVD system
- Reduce solid buildup in other semiconductor processes, such as titanium nitride, tungsten, and TEOS CVD
- EPI (Epitaxy)
- ALD
- Gauge Trees
- Maintain uniform temperature environments in complex shapes
- Gas Analyzers, Endpoint Detectors, Bubbler Cylinders, Mass Flow Controllers, Manometers, Isolation and Butterfly Valves
Analytical Instrumentation
- Mass Spectrometers
- Evaporators
- Chambers
Industrial Coating
- Solar Substrate Processing
- Thin Films
- LED Manufacturing
Custom and R&D Applications
- Heaters for custom and R&D applications can be engineered to meet specific requirements
Accessories
120 VAC Heater Jacket Power Kits
Resources
Literature
Series 49UL Thermal Management System(2.4 MB, PDF)
Manuals
Series 49UL Quick Start Guide(542.5 kB, PDF) Series 49 UL User Manual(1.4 MB, PDF)
Software
S49UL User Interface System(3.5 MB, APK)
